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Automatic Painting Hangers Cleaning Line Icona Pdf

The process of managing the cleaning of the painting hangers frames from the paint deposited on the points of contact with the Product following painting in cataphoresis systems is often an important burden in economic and logistical terms.

Sytec offers a fully automatic solution that allows the flexible management of the entire process within the manufacturing company.

The application consists of a robotic island for loading and unloading the hangers and transferring them into a cabin dedicated to cleaning by lasers moved by robots.

Cycle time: depending on the contact points to be cleaned.

Process operations:

  • Picking up the hangers to be cleaned from a dedicated warehouse (service robot).
  • Hanger model recognition with camera and loading of the dedicated program.
  • Depositing the hangers to be cleaned on a chain conveyor system moving through the cleaning cabin.
  • Cleaning of hangers with fiber laser (2 cleaning robots).
  • Picking up the clean hangers from the chain conveyor at the cabin exit (service robot).
  • Hanger straightening and storage on a dedicated warehouse.

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Multiple Simultaneous Radio Frequency Testing Bench

The Multiple Simultaneous Radio Frequency Testing Bench originates from requests to conduct simultaneous testing of different products controlled via radio frequency within the same area and with a single transmission channel available, in configuration mode of the product itself. Each test station is put into an appropriately sized, specifically designed anechoic chamber to overcome the inevitable issues of overlapping radio signals, which are the cause of false rejects and long delays in the testing stages should the test be conducted synchronously among products.

Omitting specific product testing needs, the important aspect of this application is the specific study of the mechanical arrangement in order to reduce the number of openings in the test chamber and realisation of a controlling circuit specifically to transmit the desired signals.

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Automatic Screwing Bench Icona Pdf

The Automatic Screwing Bench with torque and angle control is a very efficient solution for operation of repetitive screwing with critical impact on the whole assembly process. High production rate is granted with the use of a rotary table.

The bench is integrated in the process flow management system of the assembly line so that only the parts which have passed the previous quality gates are processed. A serial number is assigned to each component at the beginning of the process through every working stage to the end of the line. The rotary table allows for hidden loading and unloading times so that the production rate depends only on the screwing cycle and rotation of the table. The vibrators integrate with the screwing system allows for a good working range. The main advantage is the repeatability of the screwing process, with the torque and angle control specific for each different screws of the product. The identification of each component at the beginning of the line with a serial number grants that no NOK part can proceed to next steps. In this way the non conformity of the complete functional subgroups has been minimized.

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Tubular Motors Testing Bench Icona Pdf

The Tubular Motors Testing Bench equipment allows you to carry out a wide range of checks on the FINAL product: by reading the part number, the correct test sequence and acceptable tolerances can be activated automatically.

The machine can be integrated into process workflow management, any anomalies detected in the workflow are thus identified and quickly stopped, guaranteeing product quality, a drastic reduction in defective products and immediate action to avoid error propagation.

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Nitrogen and Helium Tightness Testing Bench Icona Pdf

The Nitrogen and Helium Tightness Testing Bench can be stand alone or integrated in an automatic assembly and testing line.

It verifies the tightness of complex machines with a maximum pressure of 25 bar through a double test with nitrogen (base tightness) and helium (to detect micro-leakages, with a proper sniffer positioned on a anthropomorphic robot).
The two testing stations are independent, each of them with its control cabinet with all the automation components for power supply and interface with pneumatic actuators and measurement transducers integrated in the system.

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Functional Subgroups Testing Bench Icona Pdf

The Functional Subgroups Testing Bench is designed In order to avoid the advance of NOK pieces in the following stations of the production process.

Sytec has developed different applications working as Process Quality Gates, they usually feature functional and performance testing of the single subgroups, whose assembling with other parts is due in the final assembly line of the finished product.

Target of this kind of test bench is the validation of the process of a single line or working station, making available the use of the subgroup in the next steps only if the test is passed

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